rewinding systems

  • rewinding systems
  • rewinding systems
  • rewinding systems

Description

  • design as shaft, pintle or portal winder
  • fault detection with automatic fault positioning
  • inspection of diameter, knots, insulation, length and colour
  • production of customer spools with calibratable length measurement
  • integration of customer-specific measuring devices
  • optional fully reversible design, i.e. can be used in both production directions without restrictions

General specifications

The following parameters are a general overview and apply to different versions of the product. For detailed practical examples, please see the product examples below. We will be pleased to realise deviating requirements on the basis of your specifications.

spool flange Ø100 - 3000 mm

spool weightmax. 10.000 kg

winding speedmax. 500 m/min

tension force range1 - 2500 N

Product examples

UWS-400-100 REWINDING LINE
UWS-400-100 REWINDING LINE
  • Compact construction
  • Spool driven via bruschless 3-phase drive with resolver recirculation
  • Flangeable spool as laying and de-laying device
  • Light, pneumatically loaded dancer with 120 mm pulleys
  • Break detection
  • Aluminium pulleys, AHC-coated, Ø 120 mm
  • Control via Siemens Multipanel
  • Fault message will be displayed on Multipanel
  • Drive control via converter
  • Rail system for measurement devices and working area
  • Working area with PVC-safety equipped
  • Automatic failture positioning
  • Failture logging

Spool flange Ømax. (80) 160 - max. 400 mm

Spool widthmax. 310 mm

Spool drilling16, 22, 36 mm

Spool weightmax. 100 kg

Winding speed200 m/min at core-Ø < 100 mm

400 m/min at core-Ø > 100 mm

Ramp-up timeca. 20 sec.

Tension range1 - 10 N

Product Ø0,1 - 1 mm

Tension settingsEP converter with touch panel

Pneumatical supplymin. 6,5 - 8 bar

Electrical supply400 V 50 Hz 3 Ph N-PE

Dimensions LxBxHca. 2000 x 1540 x 1750 mm

UWS-630-110 REWINDING LINE
UWS-630-110 REWINDING LINE
  • Protection doors incl. safety interlock for each winding station, can be opened separately.
  • Spool shafts Ø 40mm traversing via linear unit
  • Linear units electrically driven
  • Product detection for smooth delaying via line sensor
  • Continuous adapter to accommodate bobbins with core bore Ø127mm
  • Drive of the Spools electrically, dancer-controlled on the payoff side, speed-controlled on the take-up side
  • Dancer as sagging dancer, non-traversing
  • Tension force setting via EP transducer
  • Use of a digital laying control integrated in the servo converter
  • Automatic target angle determination for the edge area, as well as target angle specification
  • Parameterisation options for the edge area
  • Automatic edge correction without additional sensors with the appropriate material, to prevent an edge valley or hill
  • Possibility to enter an edge infeed or edge take-off for winding on spool

Spool flange diameter250 – 630 mm

Spool core diameter160 - 315mm

Spool width200mm - 250 mm

Central holeØ 127 mm

Total spool weightmax. 110 kg

Products flat4mm x 0,06mm stainless steel

Line speedmax. 300 m/min at core Ø 160mm,

Spool rotationsmax. approx. 600 rpm

Ramp up/down timeapprox. 20 sec.

Tension forces1 – 10 N (static at dancer)

Tension force settingelectro pneumatic converter

Laying pitchmax. 10 mm at max. n= 600 rpm

Laying speedmax. 6.000 mm/min

UWS-800-500 REWINDING LINE
UWS-800-500 REWINDING LINE
  • Compact construction
  • Payoff and take-up as pintle-winder
  • Pintle arms in parallelogram-technique
  • Measurement device cabinet with integrated dancer
  • Test unit with diameter-, lump-, high-voltage- and length-measurment
  • Fault detectionwith automatic rewind
  • Laying operationon payoff in revers mode for fault positioning
  • Pneumatic loaded dancer
  • Swiveling mounted control/operation panel

OPTIONS

  • Rewinding Line fully reversible
  • Production direction from left to right & from right to left possible
  • each winder with both functions: payoff and take-up (preselectable mode)
  • Traversing roller can be telescoped by electric motor (according to selectable operating mode)

Spool flange Ø350 - 800 mm

Spool widthmax. 600 mm

Spool core Ømin. 200 mm

Spool weightmax. 400 kg

Winding speed3 - 500 m/min

Ramp-up timemax. 20 sec.

Braking power3,0 - 30,0 N

Adjustment of braking powerEP transducer

Product Ø0,5 - 10,0 mm

Pneumatical supplymin. 6 - 8 bar

Electrical supply400 V 50 Hz 3 Ph N-PE

Dimensions LxBxHca. 6700 x 2000 x 2100 mm

UWS-KDSW-400 REWINDING LINE
UWS-KDSW-400 REWINDING LINE
  • Compact construction
  • Traversing payoff and take-up with flanged spool shaft
  • Traversing each via Linear-unit
  • Test unit bench with diameter-, lump-, high-voltage- and length-measurement
  • Digital laying integrated into the PLC
  • Fault detection with automatic rewind
  • Laying operating on payoff in revers mode fpr fault positioning
  • Pneumatic loaded dancer at payoff
  • Line fitted with work table, mounted on rail system

OPTIONS

  • Use of a digital laying control with a number of features

Spool flange Ø80 - 400 mm

Spool width120 - 300 mm

Spool weightmax. 100 kg

Winding speedmax. 400 m/min

Spool revolutionmax. 1280 1/min

Tension range dancer1 - 10 N

Tension settingsEP-transducer

Product Ø0,1 - 1,0 mm

Pneumatical supplymin. 6,5 - 8 bar

Electrical supply400 V 50 Hz 3 Ph N-PE

Dimensions LxBxHca. 2000 x 1500 x 1750 mm

UWS-KDWW-1000-2 WINDING SYSTEM FOR USE ON BRAIDERS
UWS-KDWW-1000-2 WINDING SYSTEM FOR USE ON BRAIDERS
  • Compact construction
  • Payoff and take-up useable as seperate modules
  • Driven payoff and take-up, dancer-controlled
  • Spool flange-driven
  • Raising and lowering the spools per electro-servomotor
  • Minimal-service asynchronouse drive
  • Dancer unit pneumatically loaded

OPTIONS

  • Adjustable product guiding to pass to different braider types

Spool flange Ø500 - 1000 mm

Spool widthmax. 750 mm

Spool weightmax. 500 kg

Drive drum Ø80 mm

Winding speedmax. 30 m/min

Ramp-up timeca. 10 sec.

Tension range dancer3 -30 N

Tension settingsFine regulator valve

Pneumatical supplymin. 5 bar

Electrical supply400 V 50 Hz 3 Ph N-PE

Dimensions LxBxHca. 2600 x 1400 x 2450 mm

Rewinding Line - reversibel
Rewinding Line - reversibel
  • Pintle Payoff and Take-up, Type AB-P-800
    • both pintle arms with a low-maintenance asynchronous drive and friction plate
    • moving of pintle arms via spindle-type lifting gear
    • pre-selectable clamping force
    • spool pre-selection via spindle with crank and pointer
    • linear unit for electrical driven delaying / laying unit
    • delaying and laying via a Ø240mm deflection roller and electrically driven telescopic arm
    • change-over points are specified in the TP700 touch panel
  • Measurement Table with integrated dancer unit
    • solid base frame as welded construction
    • rail system for holding measuring instruments
    • holder with clamping fixtures for the required measuring instruments
    • pneumatically loaded dancer
    • tension force setting via EP converter

Spool spectrumØ 350 – Ø 800 mm

Spool core diametermin. 200mm

Spool widthmax. 600 mm

Spool weightmax. 400 kg

Spool rotationmax. 640 rpm

winding speed3 – 500 m/min

product diameter0,9 – 10,0 mm

tension range10 – 100 N

tension force adjustmentEP-Converter

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