rewinding systems
Description
- design as shaft, pintle or portal winder
- fault detection with automatic fault positioning
- inspection of diameter, knots, insulation, length and colour
- production of customer spools with calibratable length measurement
- integration of customer-specific measuring devices
- optional fully reversible design, i.e. can be used in both production directions without restrictions
General specifications
The following parameters are a general overview and apply to different versions of the product. For detailed practical examples, please see the product examples below. We will be pleased to realise deviating requirements on the basis of your specifications.
spool flange Ø100 - 3000 mm
spool weightmax. 10.000 kg
winding speedmax. 500 m/min
tension force range1 - 2500 N
Product examples
- Compact construction
- Spool driven via bruschless 3-phase drive with resolver recirculation
- Flangeable spool as laying and de-laying device
- Light, pneumatically loaded dancer with 120 mm pulleys
- Break detection
- Aluminium pulleys, AHC-coated, Ø 120 mm
- Control via Siemens Multipanel
- Fault message will be displayed on Multipanel
- Drive control via converter
- Rail system for measurement devices and working area
- Working area with PVC-safety equipped
- Automatic failture positioning
- Failture logging
Spool flange Ømax. (80) 160 - max. 400 mm
Spool widthmax. 310 mm
Spool drilling16, 22, 36 mm
Spool weightmax. 100 kg
Winding speed200 m/min at core-Ø < 100 mm
400 m/min at core-Ø > 100 mm
Ramp-up timeca. 20 sec.
Tension range1 - 10 N
Product Ø0,1 - 1 mm
Tension settingsEP converter with touch panel
Pneumatical supplymin. 6,5 - 8 bar
Electrical supply400 V 50 Hz 3 Ph N-PE
Dimensions LxBxHca. 2000 x 1540 x 1750 mm
- Protection doors incl. safety interlock for each winding station, can be opened separately.
- Spool shafts Ø 40mm traversing via linear unit
- Linear units electrically driven
- Product detection for smooth delaying via line sensor
- Continuous adapter to accommodate bobbins with core bore Ø127mm
- Drive of the Spools electrically, dancer-controlled on the payoff side, speed-controlled on the take-up side
- Dancer as sagging dancer, non-traversing
- Tension force setting via EP transducer
- Use of a digital laying control integrated in the servo converter
- Automatic target angle determination for the edge area, as well as target angle specification
- Parameterisation options for the edge area
- Automatic edge correction without additional sensors with the appropriate material, to prevent an edge valley or hill
- Possibility to enter an edge infeed or edge take-off for winding on spool
Spool flange diameter250 – 630 mm
Spool core diameter160 - 315mm
Spool width200mm - 250 mm
Central holeØ 127 mm
Total spool weightmax. 110 kg
Products flat4mm x 0,06mm stainless steel
Line speedmax. 300 m/min at core Ø 160mm,
Spool rotationsmax. approx. 600 rpm
Ramp up/down timeapprox. 20 sec.
Tension forces1 – 10 N (static at dancer)
Tension force settingelectro pneumatic converter
Laying pitchmax. 10 mm at max. n= 600 rpm
Laying speedmax. 6.000 mm/min
- Compact construction
- Payoff and take-up as pintle-winder
- Pintle arms in parallelogram-technique
- Measurement device cabinet with integrated dancer
- Test unit with diameter-, lump-, high-voltage- and length-measurment
- Fault detectionwith automatic rewind
- Laying operationon payoff in revers mode for fault positioning
- Pneumatic loaded dancer
- Swiveling mounted control/operation panel
OPTIONS
- Rewinding Line fully reversible
- Production direction from left to right & from right to left possible
- each winder with both functions: payoff and take-up (preselectable mode)
- Traversing roller can be telescoped by electric motor (according to selectable operating mode)
Spool flange Ø350 - 800 mm
Spool widthmax. 600 mm
Spool core Ømin. 200 mm
Spool weightmax. 400 kg
Winding speed3 - 500 m/min
Ramp-up timemax. 20 sec.
Braking power3,0 - 30,0 N
Adjustment of braking powerEP transducer
Product Ø0,5 - 10,0 mm
Pneumatical supplymin. 6 - 8 bar
Electrical supply400 V 50 Hz 3 Ph N-PE
Dimensions LxBxHca. 6700 x 2000 x 2100 mm
- Compact construction
- Traversing payoff and take-up with flanged spool shaft
- Traversing each via Linear-unit
- Test unit bench with diameter-, lump-, high-voltage- and length-measurement
- Digital laying integrated into the PLC
- Fault detection with automatic rewind
- Laying operating on payoff in revers mode fpr fault positioning
- Pneumatic loaded dancer at payoff
- Line fitted with work table, mounted on rail system
OPTIONS
- Use of a digital laying control with a number of features
Spool flange Ø80 - 400 mm
Spool width120 - 300 mm
Spool weightmax. 100 kg
Winding speedmax. 400 m/min
Spool revolutionmax. 1280 1/min
Tension range dancer1 - 10 N
Tension settingsEP-transducer
Product Ø0,1 - 1,0 mm
Pneumatical supplymin. 6,5 - 8 bar
Electrical supply400 V 50 Hz 3 Ph N-PE
Dimensions LxBxHca. 2000 x 1500 x 1750 mm
- Compact construction
- Payoff and take-up useable as seperate modules
- Driven payoff and take-up, dancer-controlled
- Spool flange-driven
- Raising and lowering the spools per electro-servomotor
- Minimal-service asynchronouse drive
- Dancer unit pneumatically loaded
OPTIONS
- Adjustable product guiding to pass to different braider types
Spool flange Ø500 - 1000 mm
Spool widthmax. 750 mm
Spool weightmax. 500 kg
Drive drum Ø80 mm
Winding speedmax. 30 m/min
Ramp-up timeca. 10 sec.
Tension range dancer3 -30 N
Tension settingsFine regulator valve
Pneumatical supplymin. 5 bar
Electrical supply400 V 50 Hz 3 Ph N-PE
Dimensions LxBxHca. 2600 x 1400 x 2450 mm
- Pintle Payoff and Take-up, Type AB-P-800
- both pintle arms with a low-maintenance asynchronous drive and friction plate
- moving of pintle arms via spindle-type lifting gear
- pre-selectable clamping force
- spool pre-selection via spindle with crank and pointer
- linear unit for electrical driven delaying / laying unit
- delaying and laying via a Ø240mm deflection roller and electrically driven telescopic arm
- change-over points are specified in the TP700 touch panel
- Measurement Table with integrated dancer unit
- solid base frame as welded construction
- rail system for holding measuring instruments
- holder with clamping fixtures for the required measuring instruments
- pneumatically loaded dancer
- tension force setting via EP converter
Spool spectrumØ 350 – Ø 800 mm
Spool core diametermin. 200mm
Spool widthmax. 600 mm
Spool weightmax. 400 kg
Spool rotationmax. 640 rpm
winding speed3 – 500 m/min
product diameter0,9 – 10,0 mm
tension range10 – 100 N
tension force adjustmentEP-Converter