rewinding systems

  • rewinding systems
  • rewinding systems
  • rewinding systems

Description

  • design as shaft, pintle or portal winder
  • fault detection with automatic fault positioning
  • inspection of diameter, knots, insulation, length and colour
  • production of customer spools with calibratable length measurement
  • integration of customer-specific measuring devices
  • optional fully reversible design, i.e. can be used in both production directions without restrictions

Specifications

spool flange Ø100 - 3000 mm

spool weightmax. 10.000 kg

winding speedmax. 500 m/min

tension force range1 - 2500 N

Product examples

UWS-400-100 REWINDING LINE
UWS-400-100 REWINDING LINE
  • Compact construction
  • Spool driven via bruschless 3-phase drive with resolver recirculation
  • Flangeable spool as laying and de-laying device
  • Light, pneumatically loaded dancer with 120 mm pulleys
  • Break detection
  • Aluminium pulleys, AHC-coated, Ø 120 mm
  • Control via Siemens Multipanel
  • Fault message will be displayed on Multipanel
  • Drive control via converter
  • Rail system for measurement devices and working area
  • Working area with PVC-safety equipped
  • Automatic failture positioning
  • Failture logging

Spool flange Ømax. (80) 160 - max. 400 mm

Spool widthmax. 310 mm

Spool drilling16, 22, 36 mm

Spool weightmax. 100 kg

Winding speed200 m/min at core-Ø < 100 mm

400 m/min at core-Ø > 100 mm

Ramp-up timeca. 20 sec.

Tension range1 - 10 N

Product Ø0,1 - 1 mm

Tension settingsEP converter with touch panel

Pneumatical supplymin. 6,5 - 8 bar

Electrical supply400 V 50 Hz 3 Ph N-PE

Dimensions LxBxHca. 2000 x 1540 x 1750 mm

UWS-630-110 REWINDING LINE
UWS-630-110 REWINDING LINE
  • Protection doors incl. safety interlock for each winding station, can be opened separately.
  • Spool shafts Ø 40mm traversing via linear unit
  • Linear units electrically driven
  • Product detection for smooth delaying via line sensor
  • Continuous adapter to accommodate bobbins with core bore Ø127mm
  • Drive of the Spools electrically, dancer-controlled on the payoff side, speed-controlled on the take-up side
  • Dancer as sagging dancer, non-traversing
  • Tension force setting via EP transducer
  • Use of a digital laying control integrated in the servo converter
  • Automatic target angle determination for the edge area, as well as target angle specification
  • Parameterisation options for the edge area
  • Automatic edge correction without additional sensors with the appropriate material, to prevent an edge valley or hill
  • Possibility to enter an edge infeed or edge take-off for winding on spool

Spool flange diameter250 – 630 mm

Spool core diameter160 - 315mm

Spool width200mm - 250 mm

Central holeØ 127 mm

Total spool weightmax. 110 kg

Products flat4mm x 0,06mm stainless steel

Line speedmax. 300 m/min at core Ø 160mm,

Spool rotationsmax. approx. 600 rpm

Ramp up/down timeapprox. 20 sec.

Tension forces1 – 10 N (static at dancer)

Tension force settingelectro pneumatic converter

Laying pitchmax. 10 mm at max. n= 600 rpm

Laying speedmax. 6.000 mm/min

UWS-800-500 REWINDING LINE
UWS-800-500 REWINDING LINE
  • Compact construction
  • Payoff and take-up as pintle-winder
  • Pintle arms in parallelogram-technique
  • Measurement device cabinet with integrated dancer
  • Test unit with diameter-, lump-, high-voltage- and length-measurment
  • Fault detectionwith automatic rewind
  • Laying operationon payoff in revers mode for fault positioning
  • Pneumatic loaded dancer
  • Swiveling mounted control/operation panel

OPTIONS

  • Rewinding Line fully reversible
  • Production direction from left to right & from right to left possible
  • each winder with both functions: payoff and take-up (preselectable mode)
  • Traversing roller can be telescoped by electric motor (according to selectable operating mode)

Spool flange Ø350 - 800 mm

Spool widthmax. 600 mm

Spool core Ømin. 200 mm

Spool weightmax. 400 kg

Winding speed3 - 500 m/min

Ramp-up timemax. 20 sec.

Braking power3,0 - 30,0 N

Adjustment of braking powerEP transducer

Product Ø0,5 - 10,0 mm

Pneumatical supplymin. 6 - 8 bar

Electrical supply400 V 50 Hz 3 Ph N-PE

Dimensions LxBxHca. 6700 x 2000 x 2100 mm

UWS-KDSW-400 REWINDING LINE
UWS-KDSW-400 REWINDING LINE
  • Compact construction
  • Traversing payoff and take-up with flanged spool shaft
  • Traversing each via Linear-unit
  • Test unit bench with diameter-, lump-, high-voltage- and length-measurement
  • Digital laying integrated into the PLC
  • Fault detection with automatic rewind
  • Laying operating on payoff in revers mode fpr fault positioning
  • Pneumatic loaded dancer at payoff
  • Line fitted with work table, mounted on rail system

OPTIONS

  • Use of a digital laying control with a number of features

Spool flange Ø80 - 400 mm

Spool width120 - 300 mm

Spool weightmax. 100 kg

Winding speedmax. 400 m/min

Spool revolutionmax. 1280 1/min

Tension range dancer1 - 10 N

Tension settingsEP-transducer

Product Ø0,1 - 1,0 mm

Pneumatical supplymin. 6,5 - 8 bar

Electrical supply400 V 50 Hz 3 Ph N-PE

Dimensions LxBxHca. 2000 x 1500 x 1750 mm

UWS-KDWW-1000-2 WINDING SYSTEM FOR USE ON BRAIDERS
UWS-KDWW-1000-2 WINDING SYSTEM FOR USE ON BRAIDERS
  • Compact construction
  • Payoff and take-up useable as seperate modules
  • Driven payoff and take-up, dancer-controlled
  • Spool flange-driven
  • Raising and lowering the spools per electro-servomotor
  • Minimal-service asynchronouse drive
  • Dancer unit pneumatically loaded

OPTIONS

  • Adjustable product guiding to pass to different braider types

Spool flange Ø500 - 1000 mm

Spool widthmax. 750 mm

Spool weightmax. 500 kg

Drive drum Ø80 mm

Winding speedmax. 30 m/min

Ramp-up timeca. 10 sec.

Tension range dancer3 -30 N

Tension settingsFine regulator valve

Pneumatical supplymin. 5 bar

Electrical supply400 V 50 Hz 3 Ph N-PE

Dimensions LxBxHca. 2600 x 1400 x 2450 mm

Rewinding Line - reversibel
Rewinding Line - reversibel
  • Pintle Payoff and Take-up, Type AB-P-800
    • both pintle arms with a low-maintenance asynchronous drive and friction plate
    • moving of pintle arms via spindle-type lifting gear
    • pre-selectable clamping force
    • spool pre-selection via spindle with crank and pointer
    • linear unit for electrical driven delaying / laying unit
    • delaying and laying via a Ø240mm deflection roller and electrically driven telescopic arm
    • change-over points are specified in the TP700 touch panel
  • Measurement Table with integrated dancer unit
    • solid base frame as welded construction
    • rail system for holding measuring instruments
    • holder with clamping fixtures for the required measuring instruments
    • pneumatically loaded dancer
    • tension force setting via EP converter

Spool spectrumØ 350 – Ø 800 mm

Spool core diametermin. 200mm

Spool widthmax. 600 mm

Spool weightmax. 400 kg

Spool rotationmax. 640 rpm

winding speed3 – 500 m/min

product diameter0,9 – 10,0 mm

tension range10 – 100 N

tension force adjustmentEP-Converter

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